Plant Engineering Systems delivers pre-configured, fully-integrated manufacturing facility and line packages for food & beverage, dairy, CPG, and pulp/paper producers — priced and scoped before you sign. One team. Seven disciplines. Zero surprises.
Industries served
Pickle, relish, hot sauce, and condiment producers need lines designed for viscous fills, glass jar handling, and USDA-compliant zones. Our Condiment & Pickle Line Package covers every component — batching, filling, pasteurization, CIP, controls, HVAC, and electrical — in one integrated fixed-price scope.
Cheese and dairy facilities require refrigeration, CIP, specialized process controls, and USDA-compliant zoning to be designed together — not handed off between silos. Our Dairy Package integrates every discipline from vat room to dock in a single lump-sum scope.
Ambient, hot-fill, carbonated, or craft — every beverage format has specific line balance requirements. Our Beverage Fill & Pack package pre-engineers filler, capper, labeler, case pack, palletizer, CIP, CO₂, glycol, and controls as a single scope at a fixed lump sum.
Traditional engineering firms sell hours. PES sells outcomes — pre-engineered packages with defined scope, integrated disciplines, and fixed pricing. The work is done before you sign.
Every package is pre-engineered around a defined production type — so you get a scoped proposal in 72 hours, a locked price before you commit, and a single team from concept to commissioning.
We match your project to a pre-engineered base package and deliver a scoped, priced proposal within 72 hours of intake — not 6 weeks.
You sign a fixed price before work begins. If our hours run long, that's our problem — not a change order. Your budget stays intact.
Pre-engineered packages compress design timelines by eliminating rework between disciplines. Your line starts producing sooner.
Process, packaging, electrical, controls, HVAC, civil, and logistics engineering under one scope and one contract. No coordination gaps between firms.
Every package is based on successfully executed projects — not a blank-sheet estimate. Scope inclusions are battle-tested across dozens of similar facilities.
Line packages are engineered to a target OEE from day one — not balanced after installation. You commission to a performance standard, not just a completion date.
Every package is pre-engineered around a defined production capacity and facility type. Pick your starting point — we'll tune it to your site conditions.
100–600 BPM · Ambient or Hot-Fill
20,000–80,000 lb/day throughput
15–80 jars/min · Glass or PET
Every PES package is authored by a cross-functional team from day one — not assembled from silo deliverables after the fact. Utilities are pre-matched to process requirements before the first drawing is issued.
CIP systems, pasteurization, evaporation, cooking, mixing, and product-specific process design for food, dairy, and beverage applications.
Full line design from filler to dock — fill, seal, label, case pack, palletize — including AGV integration and line balance for target OEE.
Power distribution, MCCs, single-line diagrams, lighting design, panel schedules, and NEC/NFPA-compliant facility electrical systems.
PLC/SCADA architecture, HMI design, MES integration, AGV traffic systems, and line-level automation specifications — fleet-agnostic.
Pre-sized HVAC packages, ammonia or Freon refrigeration, compressed air, steam, RO water, CO₂, and utility room design — matched to process load from day one.
Floor slab upgrades, equipment pads, mezzanines, structural steel, dock design, and facility expansion — sized to support equipment and utility loads.
AGV fleet design and traffic engineering, AS/RS specification and integration, warehouse layout, dock flow, WMS/ERP connectivity, and material flow simulation.
Each market domain delivers the same integrated, fixed-price model — built around the specific standards, equipment, and regulatory requirements of that industry.
Fill lines, brewhouses, CIP, CO₂, and cold storage — pre-configured for ambient, hot-fill, and carbonated production.
Vat rooms, aging, pasteurization, ammonia refrigeration, and packaging halls — engineered to USDA and PMO standards.
Snack, condiment, retort, and dry goods — FSMA-compliant packaging lines and utility packages for high-mix CPG production.
Corrugated, tissue, and specialty converting — power upfits, dust collection, starch systems, and converting line integration.
Tell us your industry, production volume, and facility constraints. We'll match you to a base package and have a scoped proposal in 72 hours.